Industrial Control PCB, Reliable Automation PCB Solutions

PCB Solution for Industrial Control

AIVON engineers rugged PCBs for industrial control systems demanding unwavering reliability in harsh environments. Featuring high-Tg materials, heavy copper, and conformal coatings, our solutions withstand extreme heat and vibration. We ensure superior signal integrity and long-term stability for PLCs, robotics, and drives, maximizing your operational uptime.

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Demands for PCBs in Industrial Control

Modern industrial automation demands PCBs that can withstand harsh environments while maintaining absolute precision. At AIVON, we understand that industrial control systems—from robotics to PLC modules—require boards capable of enduring extreme temperatures, vibrations, and continuous 24/7 operation. We specialize in high-reliability, thick-copper, and multilayer PCBs designed to ensure rugged durability and signal integrity. Our manufacturing process guarantees that your mission-critical equipment remains operational, minimizing downtime and maximizing efficiency in complex industrial settings.

Case Studies

Motion Controller

AIVON provides PCBs for a motor controller uses a heavy-copper PCB to manage high currents, delivering precise power pulses that control motor speed, torque, and position with exceptional accuracy.

Programmable Logic Controller (PLC)

The central computing module of a PLC utilizes a multi-layer HDI PCB to process signals from various sensors and execute control logic for automated machinery, requiring unwavering reliability in noisy industrial environments.

Industrial Instrumentation & Smart Meters

AIVON provides PCBs for pressure and flow transmitters are designed with robust conformal coatings and high-precision analog front-ends to ensure accurate measurement data collection and transmission in harsh conditions.

Why Choose AIVON for Industrial Control

Advanced PCB Manufacturing You Can Trust

AIVON delivers precision PCB manufacturing for a wide range of industries, from consumer electronics to automotive, medical, and industrial applications. With advanced multilayer fabrication, tight impedance control, and automated optical inspection (AOI), we ensure each board achieves high reliability and consistent quality. Our efficient production and global logistics enable rapid prototyping, stable mass production, and cost-effective solutions for all project scales.

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End-to-End PCBA Solutions for Complex Applications

AIVON also provides full PCBA services, integrating PCB fabrication with component sourcing, high-speed SMT & THT assembly, reflow soldering, and functional testing. This one-stop approach ensures faster turnaround, stronger product reliability, and seamless transition from design to finished assembly. Whether your products require compact layouts or high-current performance, AIVON’s PCBA capabilities help bring your ideas to life with precision and efficiency.

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Featured Products

High TG PCBs

Heavy-Copper PCB

Flexible PCBs

High-Frequency PCBs

FAQs of Industrial Control PCBs

Q1: What are the key PCB requirements for harsh industrial environments?

A1: For harsh industrial environments, AIVON specifies PCBs with robust conformal coating, high-Tg materials for thermal stability, and superior mechanical strength to withstand shock, vibration, and corrosive contaminants.

Q2: What PCB material is recommended for high-vibration industrial motor drives?

A2: For high-vibration motor drives, AIVON recommends using high-Tg FR-4 or polyimide-based laminates for their superior mechanical strength and resistance to thermal cycling. These materials ensure long-term structural integrity and reliable performance under continuous stress.

Q3: Why is impedance control critical in industrial automation PCBs?

A3: Precise impedance control is critical in industrial automation PCBs to maintain signal integrity for high-speed data communication and prevent timing errors between controllers, sensors, and drives. AIVON ensures this through controlled dielectric spacing and consistent trace geometry, which minimizes signal reflection and data loss in noisy factory environments.

Other Industries We Serve