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PCBA Capabilities Overview

Lead Time

1. Regular prototyping orders can be finished in 1-2 days
2. Small batches take 3 days (expedited service available in 24 hours)
3. Medium batches will take 5 days or more, scheduled delivery is recommended for long-term demands:
4. Lead time will be calculated after PCB, components, and necessary documents are ready (BOM, CAD, Gerber file, and other design drawings, etc.)

Stencil

High-accuracy laser cutting stencil to ensure good printing performance such as Fine-pitch ICs and BGA to meet IPC-2 Class or higher

Assembly Options

1. Seven Siemens high-speed and high-accuracy SMT production lines
2. Three DIP production lines (automatic wave-soldering)+ 2 manual soldering lines
3. Three Assembly and testing lines

Solder Types

SMT, THT, single or double side PnP

Component Service

1. Turnkey: AIVON has established a complete and reliable supplier network, which enables us to get qualified components at reasonable prices.
2. Kitted or Consigned: Customers provide all components, and we do the assembly work To ensure the PCBA quality, all components shall be packaged in tube, tape, tray or reel to suit our assembly machine.
3. Partial Turnkey: Customers provide the major components and we buy the rest.

Component Size

1. Minimum Package: 01005 chip size
2. Minimum BGA Spacing: 0.3mm(ball to ball)
3. Minimum Fine Pitch: 0.25mm (X-ray available to ensure the solder quality)

PCB Assembly (PCBA) Process
  • Design Review & DFM Analysis

    Our engineers analyze Gerber and BOM files for manufacturability, optimizing layouts and preventing potential assembly issues before production.

  • Solder Paste Printing

    High-precision stencil printing ensures consistent solder paste deposition for accurate and reliable component placement.

  • Solder Paste Inspection (SPI)

    Automated SPI checks solder volume, alignment, and thickness to eliminate defects early in the process.

  • SMT Assembly

    High-speed pick-and-place machines mount components with micron-level accuracy for flawless electronic connections.

  • Reflow Soldering

    Controlled reflow ovens form perfect solder joints, ensuring durability and consistent electrical performance.

  • Final Inspection & Packaging

    Each board passes a final QA check, then is safely packaged with ESD protection for secure delivery.

  • X-Ray Inspection

    X-ray inspection ensures hidden solder joints, such as BGAs and QFNs, meet the highest quality standards.

  • Through-Hole Component Soldering

    Manual or wave soldering is performed by skilled technicians for strong and clean through-hole connections.

  • Automated Optical Inspection (AOI)

    AOI systems scan every board to detect missing, misaligned, or defective components, guaranteeing zero-defect assembly.

  • First Sample Testing

    Initial boards undergo functional testing and visual checks to validate assembly accuracy before mass production.

How to Order PCB Assembly on AIVON

How to Order PCB Assembly on AIVON
  • 01Upload Gerber file & choose parameters
  • 02Upload BOM file
  • 03Get an Instant online quote
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What Industries Does AIVON Serve?

PCB Assembly FAQs

What is PCB Assembly?

PCB Assembly (PCBA) is the process of mounting electronic components onto a printed circuit board to create a functional electronic product.

Can AIVON handle component sourcing?

Absolutely. We provide full turnkey assembly and source components only from verified global suppliers.

What is the difference between PCB manufacturing and PCB assembly?

PCB fabrication is the process of manufacturing the bare circuit board, while PCB assembly involves mounting electronic components onto that board to create a working product.

Do you offer repair or rework services?

Yes. We provide professional rework, BGA replacement, and repair services to improve yield and extend product life.

How do I start my PCB assembly order?

Simply upload your Gerber files, BOM, and assembly drawings through AIVON’s online quote form or send them via email. Our team will review them promptly.

PCB Assembly Insights

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Get in touch with our Turnkey PCB Assembly specialists for a quote today.

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