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PCB Prototype

Trusted by engineers worldwide. AIVON provides efficient and high-quality PCB prototypes.

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PCB Prototype

What is PCB Prototyping?

PCB prototyping is a critical step before mass production, allowing engineers to verify circuit design, test functionality, and identify potential issues early. At AIVON, we provide fast and precise prototype manufacturing that helps you accelerate product development, reduce risks, and ensure reliable performance for every design iteration.

Features of AIVON PCB Prototyping

Rapid Turnaround Time
  • AIVON delivers fast prototype production with lead times as short as 24 to 72 hours. This rapid delivery allows engineers to significantly shorten design cycles, validate concepts quickly, and accelerate time to market. Our streamlined production workflow ensures that every order is handled efficiently while maintaining the highest standards of quality and consistency. This speed is particularly beneficial for projects with tight deadlines or iterative design processes, enabling teams to test and refine multiple prototypes without delays.

High Precision & Quality Assurance
  • With state-of-the-art manufacturing equipment and advanced process control, AIVON guarantees exceptional trace accuracy, precise impedance control, and superior board reliability. Each prototype undergoes rigorous quality checks including 100 percent electrical testing and automated optical inspection. These measures ensure that every PCB meets exacting specifications and performs reliably in both prototype testing and subsequent production stages, giving engineers confidence in their design integrity.

Comprehensive DFM & Engineering Support
  • AIVON’s experienced engineering team provides detailed Design for Manufacturability analysis to identify potential issues early in the design process. We offer professional guidance and optimization recommendations to ensure that your PCB design is manufacturable, cost-effective, and fully optimized for both prototyping and large-scale production. Our collaborative support helps reduce iteration cycles, minimize rework, and improve overall product reliability.

AIVON PCB Prototyping Capabilities

Category Capability Details
Board Size Min(pcs) 1*0.5mm
Board Size Max (Pnl Size) 250*1200mm
Base Material Thickness 0.06-0.3mm
Board Thickness 0.1-0.5mm
Base Copper Thickness MΩ-m 1/3OZ-2OZ
PTH Hole Wall Copper Thickness 8-20μm
Blind Hole Filling Capacity Aspect Ratio (Hole Size: Hole Depth) 01:10:00
Blind Hole Filling Capacity (Hole Size) 50-150μm
Single Line Impedance Tolerance ≤10
Differential Impedance Tolerance ≤10
Min Track/Spacing (Double Layers Board) Surface Copper Thickness:8-14μm 40/40 um
Min Track/Spacing (Double Layers Board) Surface Copper Thickness:15-20μm 45/45 um
Min Track/Spacing (Double Layers Board) Surface Copper Thickness:21-30μm 55/55 um
Min Track/Spacing (Double Layers Board) Surface Copper Thickness:31-40μm 75/75 um
Min Track/Spacing (Double Layers Board) Surface Copper Thickness:≥40μm 80/80 um
Line Width Tolerance Line Width≤0.050mm ±.02mm
Line Width Tolerance 0.05mm<Line Width≤0.15mm ±20°
Line Width Tolerance Line Width>0.150mm ≤10
Silkscreen Silkscreen Character Min Width/Spacing 4mil
Cell_SolderMask Green Solder Mask Thickness Range 10~30 μm
Related Capacity Dimension Tolerance from Line Edge to Plate Edge ±0.25 mm

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PCB Prototype FAQs

Q1: What types of PCBs can AIVON prototype?

A1: AIVON supports single-layer to multilayer, HDI, flexible, rigid-flex, aluminum, and high-frequency PCB prototypes.

Q2: Does AIVON provide DFM analysis before production?

A2: Yes. AIVON’s engineers perform a free DFM review to detect potential design issues early and ensure manufacturing accuracy.

Q3: What testing methods are used for PCB prototypes?

A3: All prototypes undergo 100% electrical testing, AOI inspection, and, when needed, X-ray verification to ensure quality and reliability.

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