LED Lighting PCB Application, Custom LED PCB/Circuit Board

PCB Solution for LED Lighting

Maximize LED performance with our specialized metal-core PCBs (MCPCBs), engineered for superior thermal management in high-power lighting systems. We ensure extended lifespans for commercial applications, while our versatile flexible PCBs enable innovative, complex geometries. Achieve peak efficiency and design freedom with our advanced solutions.

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Demands for PCBs in LED Lighting

Superior thermal management is the cornerstone of high-performance LED lighting. As the demand for high-lumen output and energy efficiency grows, standard FR4 boards often fall short. AIVON delivers advanced Metal Core PCBs (MCPCBs) and aluminum-backed solutions specifically engineered to maximize heat dissipation and extend the lifespan of your lighting fixtures. Whether for commercial displays or automotive headlamps, our PCBs ensure optimal thermal conductivity and electrical stability, helping your products shine brighter and last longer without compromising on safety.

Case Studies

Automotive Lighting

PCBs enable advanced LED lighting systems in modern vehicles, from adaptive headlights to dynamic tail lights, all requiring robust boards with excellent thermal management for longevity and reliability.

Television Backlighting Units

Ultra-thin direct-lit and full-array LED TV backlights employ specialized flexible PCBs that enable precise local dimming control through densely packed LED arrays, achieving superior contrast ratios and uniform illumination across the display panel.

Architectural Lighting

The control module for RGBW LED arrays uses a flexible PCB that can be conformed to curved surfaces, enabling dynamic color mixing and patterns for creative building illumination.

Why Choose AIVON for LED Lighting

Advanced PCB Manufacturing You Can Trust

AIVON delivers precision PCB manufacturing for a wide range of industries, from consumer electronics to automotive, medical, and industrial applications. With advanced multilayer fabrication, tight impedance control, and automated optical inspection (AOI), we ensure each board achieves high reliability and consistent quality. Our efficient production and global logistics enable rapid prototyping, stable mass production, and cost-effective solutions for all project scales.

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End-to-End PCBA Solutions for Complex Applications

AIVON also provides full PCBA services, integrating PCB fabrication with component sourcing, high-speed SMT & THT assembly, reflow soldering, and functional testing. This one-stop approach ensures faster turnaround, stronger product reliability, and seamless transition from design to finished assembly. Whether your products require compact layouts or high-current performance, AIVON’s PCBA capabilities help bring your ideas to life with precision and efficiency.

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Featured Products

Aluminum PCBs

High TG PCBs

High Frequency PCBs

Flexible PCBs

FAQs of LED Lighting PCBs

Q1: What's the optimal thermal management approach for high-power LED arrays in street lighting?

A1: The optimal approach is to use AIVON's aluminum PCBs, which efficiently transfer heat from the LEDs to the heat sink, maintaining junction temperature within safe limits. This is achieved through a thermally conductive dielectric layer and strategic thermal via patterns under high-power components.

Q2: Why are Metal Core PCBs preferred for high-power LED applications?

A2: Because their aluminum substrate provides superior thermal management, directly dissipating heat away from the LEDs to ensure optimal performance and significantly extend their operational lifespan.

Q3: What are the advantages of flexible PCBs in modern LED lighting designs?

A3: Flexible PCBs enable unique, space-saving LED lighting form factors and superior thermal management, which are critical for modern designs. AIVON's flex circuits also enhance reliability by withstanding vibration and simplifying installation in complex assemblies.

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