PCB for New Energy Industry, PCB Manufacturing & Assembly

PCB Solution for New Energy

AIVON empowers the renewable sector with high-performance PCBs for solar inverters, wind turbines, and Battery Management Systems (BMS). Engineered to withstand high voltages and harsh outdoor environments, our boards ensure precise energy conversion. Maximize your energy harvest and storage efficiency with our reliable, robust interconnect solutions.

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Demands for PCBs in New Energy

The rapid evolution of renewable energy technologies necessitates PCBs that handle high voltages and currents with exceptional efficiency. In the New Energy sector, reliability is non-negotiable. AIVON provides heavy-copper and high-Tg PCB solutions tailored for solar inverters, wind turbines, and energy storage systems. Our boards are rigorously tested to withstand environmental stress and manage high power loads, ensuring stable conversion and transmission. We empower your green innovations with robust circuitry designed to support the sustainable infrastructure of tomorrow.

Case Studies

Solar Inverter

The maximum power point tracking (MPPT) and DC-AC inversion board is fabricated on a high-reliability PCB with special coatings to withstand outdoor environmental stresses like UV exposure and temperature cycling, maximizing energy harvest from each solar panel.

Wind Turbine

The controller PCB that adjusts the angle of wind turbine blades uses materials and components rated for extreme temperatures and vibration, ensuring reliable operation in the demanding nacelle environment.

EV Charging Station

The central control and communication board inside a DC fast charger utilizes a high-speed PCB with impedance-controlled routing for Gigabit Ethernet and robust power sections to manage the high-power delivery interface.

Why Choose AIVON for New Energy

Advanced PCB Manufacturing You Can Trust

AIVON delivers precision PCB manufacturing for a wide range of industries, from consumer electronics to automotive, medical, and industrial applications. With advanced multilayer fabrication, tight impedance control, and automated optical inspection (AOI), we ensure each board achieves high reliability and consistent quality. Our efficient production and global logistics enable rapid prototyping, stable mass production, and cost-effective solutions for all project scales.

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End-to-End PCBA Solutions for Complex Applications

AIVON also provides full PCBA services, integrating PCB fabrication with component sourcing, high-speed SMT & THT assembly, reflow soldering, and functional testing. This one-stop approach ensures faster turnaround, stronger product reliability, and seamless transition from design to finished assembly. Whether your products require compact layouts or high-current performance, AIVON’s PCBA capabilities help bring your ideas to life with precision and efficiency.

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Featured Products

Heavy-Copper PCBs

Flexible PCBs

High TG PCBs

High-Frequency PCBs

FAQs of New Energy PCBs

Q1: What PCB challenges are unique to solar inverters applications?

A1: Solar inverter PCBs must manage high voltage isolation, significant thermal cycling, and stringent creepage/clearance requirements. AIVON addresses this with specialized materials featuring high CTI values and robust thermal management designs to ensure long-term reliability.

Q2: What PCB material characteristics are critical for solar inverter applications?

A2: For solar inverters, AIVON prioritizes materials with high thermal conductivity for heat dissipation and a high Comparative Tracking Index (CTI) for reliable high-voltage isolation. These characteristics are essential for ensuring long-term performance and durability in demanding outdoor environments.

Q3: What is the advantage of using a rigid-flex PCB in an EV battery pack?

A3: Rigid-flex PCBs in EV battery packs save space and weight by integrating connections in three dimensions, while withstanding constant vibration and thermal expansion. AIVON's rigid-flex construction enhances reliability by eliminating fragile interconnects and improving resistance to mechanical stress.

Other Industries We Serve