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HASL Aluminum PCB Production Record #ALU-20260416-065

Aluminum PCB 1 Layers HASL Lead Free 1.0W Prototype
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PCB Specifications

Parameter Value Parameter Value
PCB Type Aluminum PCB Quantity 20 pcs
Layers 1 Layers Board Type Panel PCB
Dimensions 194 x 279.6 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 10/10mil
Surface Finish HASL Lead Free Min Hole Size 1.5mm↑
Solder Mask White Silkscreen Black
Thermal Conductivity 1.0W Voltage Withstand AC2500V

Manufacturing Timeline

Order Created
Apr 13 21:37
Files Ready
Apr 13 21:37
Engineering Review Completed
Apr 13 21:47
Payment down
Apr 14 19:32
Production Started
Apr 14 19:36
Production Completed
Apr 16 03:47
Progress: 0/6
Engineering Review time: 0.2 h
Production time: 1.4d

Logistics Information

Production Completed→Shipping : 0.6d
Carrier
DHL
Destination
SLOVENIA
Shipping Method
Express Air
Shipping Time
Apr 16 16:41

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Metal Base Preparation
04
Circuit Imaging & Etching
05
Thermal Insulation Lamination
06
Solder Mask Application
07
Molten Solder Coating
08
Hot Air Leveling
09
Heat Dissipation Control
10
Electrical Testing

Manufacturing Summary

These 20 aluminum PCBs were produced as panels measuring 194 × 279.6 mm with a 1.6 mm total thickness and 1.0W thermal conductivity base. The single-layer design used 1 oz copper, 10/10 mil track spacing, 1.5 mm minimum holes, white soldermask, black silkscreen, and HASL Lead Free surface finish while meeting AC 2500V withstand requirements. This combination prioritizes heat dissipation without pushing the geometry into tight-tolerance territory, allowing standard processing parameters to deliver consistent thermal transfer across the batch.

 

Material preparation began with the aluminum substrate to preserve its thermal properties, followed by circuit imaging and etching to define the conductive pattern. Thermal insulation lamination bonded the dielectric layer uniformly, after which solder mask application and molten solder coating were completed prior to hot air leveling. Heat dissipation control steps were applied during lamination and surface finishing to prevent any distortion of the metal core or degradation of the 1.0W conductivity rating.

 

The full order completed electrical testing without deviation and shipped within 1.4 days. Every panel exhibited even HASL coverage and reliable dielectric integrity, confirming the boards will perform as expected in heat-generating assemblies.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
ALU-20260524-021 Aluminum PCB 1 130 x 240 Warm White HASL Lead Free 20 View detail
ALU-20260420-036 Aluminum PCB 1 240 x 135 White HASL Lead Free 200 View detail
ALU-20260418-057 Aluminum PCB 1 36.9 x 36.73 White HASL Lead Free 200 View detail

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