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4 Layer Rigid-Flex PCB Production Record #RFP-20251223-007

Rigid-Flex PCB 4 Layers ENIG (Immersion Gold) Prototype
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PCB Specifications

Parameter Value Parameter Value
PCB Type Rigid-Flex PCB Quantity 10 pcs
Layers 4 Layers Board Type Panel PCB
Dimensions 133.69 x 160.84 mm Copper Weight 1OZ
Thickness 0.8 mm Min Track / Spacing 6/6mil↑
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.3mm↑
Solder Mask Matte Black Silkscreen White

Manufacturing Timeline

Order Created
Dec 16 15:27
Files Ready
Engineering Review Completed
Payment down
Dec 16 19:00
Production Started
Dec 16 19:05
Production Completed
Dec 23 16:10
Progress: 0/6
Multiple File Revisions
Production time: 6.9d With Engineering Questions

Logistics Information

Production Completed→Shipping : 2 min
Carrier
DHL
Destination
KOREA, REPUBLIC OF (SOUTH K.)
Shipping Method
Express Air
Shipping Time
Dec 23 16:11

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Inner Layer Imaging
04
Circuit Imaging & Etching
05
Layer Stack Alignment
06
High Pressure Lamination
07
Flex-Rigid Lamination
08
Solder Mask Application
09
Electroless Nickel Deposition
10
Immersion Gold Deposition
11
Controlled Depth Routing
12
Dynamic Flex Reliability Testing
13
Electrical Testing

Manufacturing Summary

We executed this multilayer rigid-flex PCB with tight control over hybrid material transitions. Precise layer stack alignment prior to flex-rigid lamination prevented registration drift and ensured reliable plated interconnects between rigid and dynamic flex zones.

Controlled depth routing was sequenced after solder mask and ENIG deposition to protect flex circuits while maintaining exact depth tolerance. Dynamic flex reliability testing under cyclic stress validated long-term mechanical integrity without compromising production flow.

The primary challenge of CTE mismatch during high-pressure lamination was managed through optimized temperature profiling and material staging. The complete order moved from engineering review to final electrical testing in 6.9 days with zero defects and full traceability.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
RFP-20260427-074 Rigid-Flex PCB 4 131.97 x 115.05 Green ENIG (Immersion Gold) 260 View detail
RFP-20260401-039 Rigid-Flex PCB 4 138 x 128 Green ENIG (Immersion Gold) 5 View detail
RFP-20260312-007 Rigid-Flex PCB 4 46 x 16 Green ENIG (Immersion Gold) 20 View detail

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