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4 Layer FR4 PCB Production Record #FR4-20260103-020

FR4 PCB 4 Layers ENIG (Immersion Gold) Impedance Control Prototype
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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 5 pcs
Layers 4 Layers Board Type Single PCB
Dimensions 240 x 120 mm Copper Weight 2oz
Thickness 1.6 mm Min Track / Spacing 6/6mil↑
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.3mm↑
Solder Mask Green Silkscreen White
Stack-up Default Impedance Control No

Manufacturing Timeline

Order Created
Dec 12 20:48
Files Ready
Dec 12 20:48
Engineering Review Completed
Dec 12 21:58
Payment down
Dec 19 17:04
Production Started
Dec 19 17:06
Production Completed
Dec 23 02:15
Progress: 0/6
Engineering Review time: 0.9 h
Production time: 3.4d

Logistics Information

Production Completed→Shipping : 11.8d
Carrier
DHL
Destination
GERMANY
Shipping Method
Express Air
Shipping Time
Jan 03 19:30

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Inner Layer Imaging
04
Circuit Imaging & Etching
05
Layer Stack Alignment
06
High Pressure Lamination
07
Thick Copper Electroplating
08
Controlled Copper Etching
09
Solder Mask Application
10
Electroless Nickel Deposition
11
Immersion Gold Deposition
12
Electrical Testing

Manufacturing Summary

This production record details the manufacturing of five standard 4-layer FR4 PCBs, each with dimensions of 240 x 120 mm and 1.6 mm thickness. The build incorporated 2oz copper weight, 6/6 mil minimum track and spacing, and 0.3 mm minimum hole size. Given the heavier copper, controlled etching was essential following thick copper electroplating to maintain trace accuracy and avoid over-etching on the inner and outer layers.

Layer stack alignment and high pressure lamination ensured solid interlayer bonding. Green soldermask and white silkscreen were applied before electroless nickel and immersion gold deposition for the ENIG surface finish. This choice supports excellent conductivity and oxidation resistance on the standard 4-layer FR4 PCB without impedance control requirements.

The five boards completed electrical testing successfully after 3.4 days of production. This small-quantity run reflects consistent multilayer fabrication with specific attention to the plating and etching demands of 2oz copper.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260515-068 FR4 PCB 14 244 x 267 Green ENIG (Immersion Gold) 10 View detail
FR4-20260505-010 FR4 PCB 8 88.4 x 90.2 Green ENIG (Immersion Gold) 100 View detail
FR4-20260504-095 FR4 PCB 8 281 x 100 Green ENIG (Immersion Gold) 10 View detail

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