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ENIG FR4 PCB Production Record #FR4-20260327-031

FR4 PCB 18 Layers ENIG (Immersion Gold) Impedance Control 3/3mil Prototype
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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 5 pcs
Layers 18 Layers Board Type Panel PCB
Dimensions 235.55 x 187 mm Copper Weight 0.5oz
Thickness 2 mm Min Track / Spacing 3/3mil
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.2mm
Solder Mask Red Silkscreen White
Stack-up Custom Impedance Control Yes

Manufacturing Timeline

Order Created
Feb 25 16:07
Files Ready
Feb 25 16:09
Engineering Review Completed
Feb 25 16:45
Payment down
Feb 26 16:20
Production Started
Mar 05 09:35
Production Completed
Mar 27 14:15
Progress: 0/6
Engineering Review time: 0.6 h Multiple File Revisions
Production time: 22.2d With Engineering Questions

Logistics Information

Production Completed→Shipping : 5 min
Carrier
FedEx IP
Destination
ISRAEL
Shipping Method
Express Air
Shipping Time
Mar 27 14:19

Key Manufacturing Processes

01
Engineering Review
02
Stackup Impedance Engineering
03
Trace Width Compensation
04
Material Preparation
05
Inner Layer Imaging
06
Circuit Imaging & Etching
07
Layer Stack Alignment
08
High Pressure Lamination
09
Solder Mask Application
10
Electroless Nickel Deposition
11
Immersion Gold Deposition
12
TDR Impedance Testing
13
Electrical Testing

Manufacturing Summary

This 18-layer FR-4 board (235.55 × 187 mm, 2.0 mm finished thickness) was built on Shengyi S1000-2M TG170 material using 0.5 oz copper on inner and outer layers. Production involved standard 1×2 panelization with customer-supplied panels, ENIG surface finish, and full impedance control. A total of 10 pieces (5 sets) were delivered after 21 days, with electrical testing and quality documentation provided. Key features included 0.2 mm minimum hole size, resin plugging of vias, and selective back-drilling.

During DFM review, large copper-void areas on inner layers were identified as a lamination risk that could cause wrinkling or delamination under press. These were addressed through copper balancing adjustments prior to production. Impedance requirements led to substitution with high-speed R5775G material, followed by stack-up and trace width compensation to match target values based on provided data and available core/prepreg inventory. Back-drill locations at positions 18-15 and similar vias were clarified and standardized in the production files to maintain registration consistency. Resin plugging specifications required careful solder mask window management to avoid ink encroachment on BGA pads while ensuring reliable via fill.

All engineering changes, including serial number, logo, and QR code marking, were implemented after file confirmation. The completed boards met impedance, electrical, and dimensional requirements with no reported issues in final testing. For further details on the impedance-controlled stack-up and back-drill registration management, refer to the related engineering case.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260505-010 FR4 PCB 8 88.4 x 90.2 Green ENIG (Immersion Gold) 100 View detail
FR4-20260504-094 FR4 PCB 8 281 x 100 Green ENIG (Immersion Gold) 10 View detail
FR4-20260427-053 FR4 PCB 4 96.1 x 187 Green ENIG (Immersion Gold) 125 View detail

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