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6 Layer FR4 PCB Production Record #FR4-20260403-018

FR4 PCB 6 Layers ENIG (Immersion Gold) Impedance Control 4/4mil Prototype
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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 20 pcs
Layers 6 Layers Board Type Panel PCB
Dimensions 95 x 75 mm Copper Weight 2oz
Thickness 2 mm Min Track / Spacing 4/4mil
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.2mm
Solder Mask Red Silkscreen White
Stack-up Default Impedance Control Yes

Manufacturing Timeline

Order Created
Mar 16 15:27
Files Ready
Mar 16 15:27
Engineering Review Completed
Mar 16 15:46
Payment down
Mar 19 18:22
Production Started
Mar 19 18:22
Production Completed
Apr 03 15:28
Progress: 0/6
Engineering Review time: 0.3 h Multiple File Revisions
Production time: 14.9d With Engineering Questions

Logistics Information

Production Completed→Shipping : 1 min
Carrier
FedEx IP
Destination
ISRAEL
Shipping Method
Express Air
Shipping Time
Apr 03 15:29

Key Manufacturing Processes

01
Engineering Review
02
Stackup Impedance Engineering
03
Trace Width Compensation
04
Material Preparation
05
Inner Layer Imaging
06
Circuit Imaging & Etching
07
Layer Stack Alignment
08
High Pressure Lamination
09
Thick Copper Electroplating
10
Controlled Copper Etching
11
Solder Mask Application
12
Electroless Nickel Deposition
13
Immersion Gold Deposition
14
TDR Impedance Testing
15
Electrical Testing

Manufacturing Summary

 

This 6-layer FR-4 board (95 × 75 mm, 2.0 mm finished thickness, KB-6165F material) was built as single-unit panels for a quantity of 20 pieces. It featured 1 oz outer copper and 2 oz inner layers, 4 mil minimum line/space, 0.2 mm minimum hole size, red solder mask, white legend, ENIG surface finish, and impedance control with 100% flying probe testing. Resin plugging was applied to specified vias, along with routed slots and mechanical forming.

 

DFM review addressed several mask and process clarifications. Via openings showed inconsistency in the data, with some requiring open windows and others tented with solder mask. NPTH holes with associated pads were confirmed for non-plated processing. Tight trace spacing after compensation (0.09 mm) prevented reliable solder mask bridges in IC areas; customer acceptance of bridge loss was confirmed. Additional resolutions included confirmation of ink color and gold thickness alignment, large via window resin plugging requirements, and waivers for non-referencable stackup documentation and certain UL/batch marking details. via mask inconsistency and tight solder mask bridge handling followed standard engineering verification.

 

All engineering questions received customer confirmation prior to production release. The order completed within the 9-day delivery window. Final electrical testing, impedance verification, and quality documentation confirmed compliance with the approved parameters and processes.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260520-046 FR4 PCB 2 94.21 x 275 Green ENIG (Immersion Gold) 75 View detail
FR4-20260515-068 FR4 PCB 14 244 x 267 Green ENIG (Immersion Gold) 10 View detail
FR4-20260506-017 FR4 PCB 6 55 x 41.7 Green ENIG (Immersion Gold) 15 View detail

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