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4 Layer FR4 PCB Production Record #FR4-20260317-052

FR4 PCB 4 Layers ENIG (Immersion Gold) Impedance Control Mass Production
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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 2040 pcs
Layers 4 Layers Board Type Panel PCB
Dimensions 55 x 70 mm Copper Weight 2oz
Thickness 1.6 mm Min Track / Spacing 10/10mil
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.8mm↑
Solder Mask Green Silkscreen White
Stack-up Custom Impedance Control No

Manufacturing Timeline

Order Created
Jan 12 16:41
Files Ready
Jan 12 16:41
Engineering Review Completed
Jan 29 14:06
Payment down
Feb 24 17:22
Production Started
Feb 24 17:22
Production Completed
Mar 17 17:36
Progress: 0/6
Engineering Review time: 16.8d Multiple File Revisions
Production time: 21.1d With Engineering Questions

Logistics Information

Production Completed→Shipping : 0.3 h
Carrier
FedEx IP
Destination
THAILAND
Shipping Method
Express Air
Shipping Time
Mar 17 17:51

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Inner Layer Imaging
04
Circuit Imaging & Etching
05
Layer Stack Alignment
06
High Pressure Lamination
07
Thick Copper Electroplating
08
Controlled Copper Etching
09
Solder Mask Application
10
Electroless Nickel Deposition
11
Immersion Gold Deposition
12
Panelization Optimization
13
Batch AOI Inspection
14
Yield Control Management
15
Electrical Testing

Manufacturing Summary

This 4-layer FR-4 TG170 production run consisted of 2040 pieces (340 sets) of 55 × 70 mm boards at 1.6 mm finished thickness with 2 oz copper on both inner and outer layers. The design used ENIG surface finish at 1.0 µm minimum thickness, green solder mask, and white legend. Panels were arranged 3×2 with V-cut plus routing separation, maintaining 5 mm process edges on left and right sides. Minimum hole size was 0.8 mm and the job followed standard IPC Class II requirements with engineering test rack verification.

 

Since the customer did not supply a stackup, we applied our standard in-house 4-layer TG170 configuration while keeping overall thickness within ±10% tolerance. To improve edge rigidity during lamination and subsequent handling, inner layers received additional diamond copper balancing near the process edges and outer layers included protective copper rings. These adjustments, together with consistent V-CUT parameters matching previous orders, ensured clean panel separation and minimized risk of delamination or handling damage during high-volume processing.

 

Production data including panelization, cycle marking (year-week format), and final files were confirmed prior to release. The order completed on schedule with full electrical testing and quality documentation provided. For details on the stackup clarification and V-CUT process edge optimization applied in this build, refer to the linked engineering review.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260519-001 FR4 PCB 10 67.6 x 42 Green Gold Plating 20 View detail
FR4-20260515-068 FR4 PCB 14 244 x 267 Green ENIG (Immersion Gold) 10 View detail
FR4-20260505-010 FR4 PCB 8 88.4 x 90.2 Green ENIG (Immersion Gold) 100 View detail

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