| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Aluminum PCB | Quantity | 10 pcs |
| Layers | 1 Layers | Board Type | Single PCB |
| Dimensions | 20 x 722 mm | Copper Weight | 1oz |
| Thickness | 1.6 mm | Min Track / Spacing | 10/10mil |
| Surface Finish | HASL Lead Free | Min Hole Size | 1.5mm↑ |
| Solder Mask | White | Silkscreen | Black |
| Thermal Conductivity | 1.0W | Voltage Withstand | AC2500V |
This order comprised ten single-sided Aluminum PCBs with elongated dimensions of 20 × 722 mm, built on a 1.6 mm substrate with 1.0W thermal conductivity and 1 oz copper. The design combines effective heat dissipation with AC2500V voltage withstand capability, paired with white soldermask and black silkscreen. These choices required specific attention during material preparation and surface treatment to maintain thermal performance and coating uniformity on the metal base.
Manufacturing followed a sequence of metal base preparation, circuit imaging and etching to meet the 10/10 mil track spacing, thermal insulation lamination, and solder mask application. HASL Lead Free surface finish was achieved through molten solder coating and hot air leveling, while dedicated heat dissipation control steps preserved the aluminum core properties. Minimum hole size of 1.5 mm simplified drilling yet demanded accurate registration across the long boards.
Electrical testing verified dielectric strength and continuity on every unit. The complete run finished in 3.8 days, resulting in consistent boards that satisfy the thermal and high-voltage requirements without deviation from specified parameters.
Discover how AIVON manufactures HASL Aluminum PCBs, including aluminum substrate fabrication with HASL surface finishing, thermal performance requirements, manufacturing challenges, and real production experience from customer orders.
Choosing between a double layer al pcb hasl finish and OSP? Our pcb cam team reveals how to avoid critical engineering queries and manufacturing defects. Learn to optimize your pcb manufacturing process for better heat dissipation and assembly reliability today.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| ALU-20260727-042 | Aluminum PCB | 2 | 30.1 x 49.91 | White | HASL Lead Free | 120 | View detail |
| ALU-20260715-003 | Aluminum PCB | 1 | 482 x 44 | Black | HASL Lead Free | 5 | View detail |
| ALU-20260531-057 | Aluminum PCB | 1 | 378.5 x 220.5 | Black | HASL Lead Free | 125 | View detail |