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HASL Aluminum PCB Production Record #ALU-20240930-0044

Start Aluminum PCB Quote

PCB Specifications

Parameter Value Parameter Value
PCB Type Aluminum PCB Quantity 75 pcs
Layers 1 Layers Board Type Single PCB
Dimensions 30 x 648 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 10/10mil
Surface Finish HASL Lead Free Min Hole Size 1.5mm↑
Solder Mask White Silkscreen Black
Thermal Conductivity 1.0W Voltage Withstand AC2500V

Manufacturing Timeline

Order Created
Sep 21 00:14
Files Ready
Sep 21 00:59
Engineering Review Completed
Sep 21 09:05
Payment down
Sep 21 00:14
Production Started
Sep 21 09:05
Production Completed
Sep 27 14:54
Progress: 0/6
Engineering Review time: 0.3 h
Production time: 6.3d

Logistics Information

Production Completed→Shipping : 3.1d
Carrier
DHL
Destination
POLAND
Shipping Method
Express Air
Shipping Time
Sep 30 15:38

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Metal Base Preparation
04
Circuit Imaging & Etching
05
Thermal Insulation Lamination
06
Solder Mask Application
07
Molten Solder Coating
08
Hot Air Leveling
09
Heat Dissipation Control
10
Electrical Testing

Manufacturing Summary

These 75 single-layer aluminum PCBs measured 30 × 648 mm with 1.6 mm thickness, 1 oz copper, and 1.0 W/mK thermal conductivity. The elongated form factor required careful metal base preparation and thermal insulation lamination to maintain flatness and ensure reliable heat dissipation across the full length. With 10/10 mil track spacing, 1.5 mm minimum holes, and AC2500V voltage withstand, the design followed conventional geometry yet demanded precise registration during circuit imaging and etching on the aluminum substrate.

 

White solder mask and black silkscreen were applied after lamination, followed by molten solder coating and hot air leveling to produce a uniform HASL Lead Free finish. Heat dissipation control steps preserved the thermal path while meeting the voltage specification. All boards underwent full electrical testing, confirming continuity and isolation across the entire batch.

 

The order was completed in 6.3 days from engineering review through final testing. This production run demonstrates consistent execution for narrow, extended aluminum PCBs where thermal management and dimensional stability are critical.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
ALU-20260727-042 Aluminum PCB 2 30.1 x 49.91 White HASL Lead Free 120 View detail
ALU-20260715-003 Aluminum PCB 1 482 x 44 Black HASL Lead Free 5 View detail
ALU-20260531-057 Aluminum PCB 1 378.5 x 220.5 Black HASL Lead Free 125 View detail

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