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HASL Aluminum PCB Production Record #ALU-20241019-0113

Start Aluminum PCB Quote

PCB Specifications

Parameter Value Parameter Value
PCB Type Aluminum PCB Quantity 15 pcs
Layers 1 Layers Board Type Panel PCB
Dimensions 943 x 100 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 10/10mil
Surface Finish HASL Lead Free Min Hole Size 1.5mm↑
Solder Mask White Silkscreen Black
Thermal Conductivity 1.0W Voltage Withstand AC2500V

Manufacturing Timeline

Order Created
Oct 09 18:48
Files Ready
Oct 09 18:48
Engineering Review Completed
Oct 09 21:19
Payment down
Oct 10 17:05
Production Started
Oct 10 17:07
Production Completed
Oct 19 16:05
Progress: 0/6
Engineering Review time: 1 min
Production time: 9.0d

Logistics Information

Production Completed→Shipping : 7.7 h
Carrier
FedEx IP
Destination
PORTUGAL
Shipping Method
Express Air
Shipping Time
Oct 19 23:44

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Metal Base Preparation
04
Circuit Imaging & Etching
05
Thermal Insulation Lamination
06
Solder Mask Application
07
Molten Solder Coating
08
Hot Air Leveling
09
Heat Dissipation Control
10
Electrical Testing

Manufacturing Summary

This production record covers 15 single-layer aluminum PCBs built as long panels measuring 943 × 100 mm. The 1.6 mm thick aluminum base with 1.0 W thermal conductivity was selected to support efficient heat dissipation while satisfying AC2500V voltage withstand requirements. With 1 oz copper, 10/10 mil track spacing, 1.5 mm minimum hole size, white soldermask, and black silkscreen, the design stayed within conventional geometry yet demanded precise thermal insulation lamination to maintain the substrate’s heat-transfer properties.

 

Manufacturing began with metal base preparation and circuit imaging followed by etching. Thermal insulation lamination was performed prior to solder mask application to protect the dielectric layer. HASL Lead Free surface finish was applied through molten solder coating and hot air leveling, producing a uniform coating suited to the large drill sizes. Heat dissipation control steps were integrated after lamination to preserve the 1.0 W thermal performance across the extended panel format.

 

The full sequence, completed in nine days, concluded with comprehensive electrical testing that confirmed voltage withstand and circuit integrity for every panel. The resulting aluminum PCBs delivered consistent thermal and electrical behavior exactly as specified for the intended application.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
ALU-20260727-042 Aluminum PCB 2 30.1 x 49.91 White HASL Lead Free 120 View detail
ALU-20260715-003 Aluminum PCB 1 482 x 44 Black HASL Lead Free 5 View detail
ALU-20260531-057 Aluminum PCB 1 378.5 x 220.5 Black HASL Lead Free 125 View detail

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