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4 Layer Flexible PCB Production Record #FPC-20251121-0037

Start Flexible PCB Quote

PCB Specifications

Parameter Value Parameter Value
PCB Type Flexible PCB Quantity 1000 pcs
Layers 4 Layers Board Type Single PCB
Dimensions 357 x 45.8 mm Copper Weight 1/3OZ
Thickness 0.23 mm Min Track / Spacing 6/6mil↑
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.3mm↑
Solder Mask Black Silkscreen White
Material Rolled Copper Stiffener Steel Sheet Stiffener

Manufacturing Timeline

Order Created
Nov 08 14:54
Files Ready
Nov 08 14:54
Engineering Review Completed
Nov 08 15:31
Payment down
Nov 08 15:31
Production Started
Nov 08 15:31
Production Completed
Nov 19 17:29
Progress: 0/6
Engineering Review time: 0.6 h
Production time: 11.1d

Logistics Information

Production Completed→Shipping : 2.1d
Carrier
FedEx IP
Destination
SERBIA, REPUBLIC OF
Shipping Method
Express Air
Shipping Time
Nov 21 18:56

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Polyimide Material Handling
04
Inner Layer Imaging
05
Circuit Imaging & Etching
06
Layer Stack Alignment
07
High Pressure Lamination
08
Coverlay Lamination
09
Solder Mask Application
10
Electroless Nickel Deposition
11
Immersion Gold Deposition
12
Dynamic Flex Testing
13
Panelization Optimization
14
Batch AOI Inspection
15
Yield Control Management
16
Electrical Testing

Manufacturing Summary

This order comprised 1000 units of 4-layer FPC boards measuring 357 × 45.8 mm with an overall thickness of only 0.23 mm, built using 1/3 oz rolled copper on polyimide substrate. The manufacturing sequence included specialized polyimide material handling, inner layer imaging, circuit etching, and high-pressure lamination to achieve stable multilayer registration while preserving the required flexibility in this thin profile.

 

Steel sheet stiffeners were selectively bonded to provide localized reinforcement in designated areas. Following coverlay lamination, black soldermask and white silkscreen were applied before completing the immersion gold ENIG finish. Dynamic flex testing was performed on sampled boards to confirm bending endurance across the long, narrow format.

 

With standard 6/6 mil track spacing and 0.3 mm minimum hole size, the full batch passed AOI inspection and electrical testing with consistent results. Production was completed in 11.1 days, delivering reliable flexible circuits ready for end-use assembly.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FPC-20260821-065 Flexible PCB 4 111.25 x 16.75 Yellow ENIG (Immersion Gold) 5 View detail
FPC-20260819-026 Flexible PCB 4 59.8 x 65.5 Yellow ENIG (Immersion Gold) 25 View detail
FPC-20260810-032 Flexible PCB 4 357 x 45.8 Black ENIG (Immersion Gold) 1000 View detail

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