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4 Layer Flexible PCB Production Record #FPC-20260810-032

Start Flexible PCB Quote

PCB Specifications

Parameter Value Parameter Value
PCB Type Flexible PCB Quantity 1000 pcs
Layers 4 Layers Board Type Single PCB
Dimensions 357 x 45.8 mm Copper Weight 1/3OZ
Thickness 0.23 mm Min Track / Spacing 6/6mil↑
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.3mm↑
Solder Mask Black Silkscreen White
Material Rolled Copper Stiffener Steel Sheet Stiffener

Manufacturing Timeline

Order Created
Jul 22 10:56
Files Ready
Jul 22 10:56
Engineering Review Completed
Jul 22 11:38
Payment down
Jul 22 11:38
Production Started
Jul 22 11:38
Production Completed
Aug 10 11:09
Progress: 0/6
Engineering Review time: 0.8d
Production time: 19.0d

Logistics Information

Production Completed→Shipping : 2.5 h
Carrier
FedEx IP
Destination
SERBIA, REPUBLIC OF
Shipping Method
Express Air
Shipping Time
Aug 10 13:37

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Polyimide Material Handling
04
Inner Layer Imaging
05
Circuit Imaging & Etching
06
Layer Stack Alignment
07
High Pressure Lamination
08
Coverlay Lamination
09
Solder Mask Application
10
Electroless Nickel Deposition
11
Immersion Gold Deposition
12
Dynamic Flex Testing
13
Panelization Optimization
14
Batch AOI Inspection
15
Yield Control Management
16
Electrical Testing

Manufacturing Summary

This order comprised 1000 units of 4-layer flexible circuit boards, each measuring 357 x 45.8 mm with a total thickness of 0.23 mm. Built with rolled copper on polyimide substrate and reinforced with steel sheet stiffeners, the boards demanded careful FPC material preparation and precise layer alignment during high pressure lamination. These steps ensured the multilayer structure remained intact while supporting the required bend characteristics.

 

Following circuit imaging and etching at 6/6 mil geometry, coverlay lamination was applied prior to black soldermask and white silkscreen printing. Immersion gold ENIG surface finish was deposited to provide reliable pad surfaces. Dynamic flex testing together with AOI inspection and electrical testing validated the mechanical and electrical performance of the complete batch.

 

Completed over a 19-day production cycle, the run delivered consistent outcomes tailored to the specific demands of these thin flexible circuits.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FPC-20260821-065 Flexible PCB 4 111.25 x 16.75 Yellow ENIG (Immersion Gold) 5 View detail
FPC-20260819-026 Flexible PCB 4 59.8 x 65.5 Yellow ENIG (Immersion Gold) 25 View detail
FPC-20260803-025 Flexible PCB 2 292.5 x 8.5 Yellow ENIG (Immersion Gold) 1000 View detail

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