| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | FR4 PCB | Quantity | 5 pcs |
| Layers | 2 Layers | Board Type | Single PCB |
| Dimensions | 77 x 137 mm | Copper Weight | 1oz |
| Thickness | 1.6 mm | Min Track / Spacing | 5/5mil |
| Surface Finish | HASL Lead Free | Min Hole Size | 0.3mm↑ |
| Solder Mask | Green | Silkscreen | White |
| Stack-up | Default | Impedance Control | No |
For this order of five single 2-layer FR4 PCBs, production centered on achieving 5/5 mil traces and spaces within the 77 x 137 mm dimensions. The 1.6 mm thick boards with 1 oz copper layers and 0.3 mm minimum holes presented a balance of standard parameters and finer line requirements. Application of lead-free HASL surface finish, green solder mask, and white silkscreen completed the stackup.
The sequence began with engineering review and material preparation. Precise circuit imaging and etching established the fine geometries, after which solder mask was applied. Molten solder coating and hot air leveling produced an even HASL finish, followed by thorough electrical testing that confirmed no defects across all units.
Completed in 1.7 days, this production run delivered boards with uniform quality in both the tighter 5 mil features and the lead-free HASL coating. The process parameters were maintained throughout to ensure each of the five 2-layer FR4 PCBs met the design intent for reliable functionality.
Discover how AIVON manufactures 2 Layer FR4 PCBs, including double-sided circuit structures, reliable through-hole fabrication processes, manufacturing challenges, and real production experience from customer orders.
Real Engineering Queries (EQ) and DFM issues for 2 Layer FR4 PCB (double-sided boards) from actual production reviews. Learn how to avoid common problems with via treatment, silkscreen on pads, solder mask openings, hole attributes, board edge clearance, and other frequent design pitfalls.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| FR4-20260731-032 | FR4 PCB | 2 | 100 x 120 | Black | HASL Lead Free | 5 | View detail |
| FR4-20260730-005 | FR4 PCB | 2 | 168 x 107 | Green | HASL with Lead | 5 | View detail |
| FR4-20260727-018 | FR4 PCB | 2 | 44.8 x 57 | Matte Black | HASL Lead Free | 20 | View detail |