1 Layer FR4 PCB Production Record #FR4-20260509-048
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | FR4 PCB | Quantity | 200 pcs |
| Layers | 1 Layers | Board Type | Single PCB |
| Dimensions | 250 x 109 mm | Copper Weight | 2oz |
| Thickness | 2 mm | Min Track / Spacing | 6/6mil↑ |
| Surface Finish | HASL Lead Free | Min Hole Size | 0.3mm↑ |
| Solder Mask | Green | Silkscreen | White |
| Stack-up | Custom | Impedance Control | No |
This single-layer FR-4 board measured 250 × 109 mm with 2.0 mm thickness, TG150 material, and asymmetric copper of 1 oz / 2 oz. Produced as 200 single pieces, the order used lead-free HASL surface finish, green solder mask on both sides, and white silkscreen. Minimum holes were 0.3 mm with standard 6 mil line/space. Open vias were specified, and the 17-day schedule included 100% AOI inspection. Customer data arrived in both Gerber and ODB formats.
DFM review resolved data-source and geometric issues. Gerber files were designated as the primary manufacturing reference. Although the original data contained double-sided copper, solder-mask, and silkscreen layers, the top copper, top solder mask, and bottom silkscreen layers were empty; the customer production drawing confirmed a single-sided construction. Slot holes positioned too close to the board edge risked breakout and sharp burrs after routing. A character string present on the customer production drawing was absent from the original files and required confirmation of inclusion. Customer dimensional requirements also differed from measured data, and the 2.0 mm thickness was specified without an explicit tolerance.
Confirmed single-sided interpretation, edge clearances, and marking decisions were implemented prior to production. The boards achieved consistent lead-free HASL coverage and clean edge quality within the planned timeline. Full electrical test reports and quality certificates accompanied the shipment, confirming the panels met the specified mechanical and electrical requirements.
Discover how AIVON manufactures 1 Layer FR4 PCBs, including single-sided board structures, material selection, cost-efficient fabrication processes, manufacturing challenges, and real production experience from customer orders.
Discover the most common engineering queries (EQ) in 1 layer FR4 PCB production, from hole plating confusion to solder mask mismatches. Learn practical file preparation tips to minimize delays and speed up approval.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| FR4-20260731-032 | FR4 PCB | 2 | 100 x 120 | Black | HASL Lead Free | 5 | View detail |
| FR4-20260730-005 | FR4 PCB | 2 | 168 x 107 | Green | HASL with Lead | 5 | View detail |
| FR4-20260727-018 | FR4 PCB | 2 | 44.8 x 57 | Matte Black | HASL Lead Free | 20 | View detail |
