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4 Layer FR4 PCB Production Record #FR4-20260520-030

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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 4400 pcs
Layers 4 Layers Board Type Panel PCB
Dimensions 280.7 x 166.4 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 4/4mil
Surface Finish HASL with Lead Min Hole Size 0.3mm↑
Solder Mask Green Silkscreen White
Stack-up Custom Impedance Control No

Manufacturing Timeline

Order Created
Apr 21 20:41
Files Ready
Apr 21 20:41
Engineering Review Completed
Apr 23 16:19
Payment down
Apr 23 09:21
Production Started
Apr 23 16:19
Production Completed
May 20 13:56
Progress: 0/6
Engineering Review time: 1.9d Multiple File Revisions
Production time: 27.0d With Engineering Questions

Logistics Information

Production Completed→Shipping : 0.4 h
Carrier
DHL
Destination
BULGARIA
Shipping Method
Express Air
Shipping Time
May 20 14:16

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Inner Layer Imaging
04
Circuit Imaging & Etching
05
Layer Stack Alignment
06
High Pressure Lamination
07
Solder Mask Application
08
Molten Solder Coating
09
Hot Air Leveling
10
Panelization Optimization
11
Batch AOI Inspection
12
Yield Control Management
13
Electrical Testing

Manufacturing Summary

This 4-layer FR-4 board measured 280.7 × 166.4 mm with 1.6 mm thickness, TG130 material, and 1 oz copper on both sides. Produced in high volume as 13 200 pieces across 1×3 panels for 4 400 sets, the order used leaded HASL surface finish, green solder mask, and white silkscreen. Minimum holes were 0.3 mm with a tight 4 mil line/space geometry. V-cut separation was applied without process edges, and the 5-day schedule included engineering test fixtures. Customer requirements also called for UL certification marking and a date code.

 

DFM review resolved panel and silkscreen details. Panelization was confirmed as 1×3 based on the supplied single-piece customer file. Multiple silkscreen characters fell below process capability (minimum practical width 0.127 mm and height 0.8 mm), and some were positioned on pads; the resulting characters would be incomplete or blurred after printing. These limitations were accepted and the artwork was processed according to the original files. UL and date-code markings were added in suitable locations.

 

Confirmed panel construction and silkscreen acceptance were implemented prior to production. The high-volume run achieved consistent HASL thickness consistency across the full quantity within the planned timeline. Full electrical test reports and quality certificates accompanied the shipment, confirming the boards met the specified mechanical and electrical requirements.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260731-032 FR4 PCB 2 100 x 120 Black HASL Lead Free 5 View detail
FR4-20260730-005 FR4 PCB 2 168 x 107 Green HASL with Lead 5 View detail
FR4-20260727-018 FR4 PCB 2 44.8 x 57 Matte Black HASL Lead Free 20 View detail

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