PCB Specifications
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Aluminum PCB | Quantity | 15 pcs |
| Layers | 1 Layers | Board Type | Single PCB |
| Dimensions | 65 x 633 mm | Copper Weight | 1oz |
| Thickness | 1 mm | Min Track / Spacing | 10/10mil |
| Surface Finish | HASL Lead Free | Min Hole Size | 1.5mm↑ |
| Solder Mask | Black | Silkscreen | White |
| Thermal Conductivity | 1.0W | Voltage Withstand | AC2500V |
Manufacturing Timeline
Logistics Information
Key Manufacturing Processes
Manufacturing Summary
This order comprised 15 single-layer aluminum PCBs measuring 65 × 633 mm with 1.0 mm thickness and 1 oz copper. The elongated boards were fabricated on aluminum substrate rated for 1.0W thermal conductivity, supporting heat dissipation in applications requiring AC2500V voltage withstand. Minimum hole size of 1.5 mm and 10/10 mil track spacing represented standard geometry, while the long aspect ratio required controlled handling during lamination to maintain flatness. Black soldermask and white silkscreen completed the stack-up.
Manufacturing began with metal base preparation and circuit imaging followed by etching. Thermal insulation lamination bonded the dielectric layer to the aluminum core, after which solder mask was applied. HASL Lead Free surface finish was produced via molten solder coating and hot air leveling, preserving the thermal path. Heat dissipation control steps were maintained throughout to limit bow and twist on the narrow, extended panels.
All 15 boards passed electrical testing for insulation integrity and continuity. The complete production sequence, including engineering review and final verification, took 3.6 days and delivered consistent dimensional stability and thermal performance matching the specified requirements.
Explore More PCB Manufacturing Resources
HASL Aluminum PCB Manufacturing Insights
Discover how AIVON manufactures HASL Aluminum PCBs, including aluminum substrate fabrication with HASL surface finishing, thermal performance requirements, manufacturing challenges, and real production experience from customer orders.
Common Manufacturing Issues in HASL and OSP Aluminum PCB Design
Choosing between a double layer al pcb hasl finish and OSP? Our pcb cam team reveals how to avoid critical engineering queries and manufacturing defects. Learn to optimize your pcb manufacturing process for better heat dissipation and assembly reliability today.
Real Production Records
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| ALU-20260727-042 | Aluminum PCB | 2 | 30.1 x 49.91 | White | HASL Lead Free | 120 | View detail |
| ALU-20260715-003 | Aluminum PCB | 1 | 482 x 44 | Black | HASL Lead Free | 5 | View detail |
| ALU-20260531-057 | Aluminum PCB | 1 | 378.5 x 220.5 | Black | HASL Lead Free | 125 | View detail |
