HASL Aluminum PCB Production Record #ALU-20240908-0049
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Aluminum PCB | Quantity | 1000 pcs |
| Layers | 1 Layers | Board Type | Panel PCB |
| Dimensions | 732 x 10 mm | Copper Weight | 1oz |
| Thickness | 2 mm | Min Track / Spacing | 10/10mil |
| Surface Finish | HASL Lead Free | Min Hole Size | 1.5mm↑ |
| Solder Mask | White | Silkscreen | Black |
| Thermal Conductivity | 1.0W | Voltage Withstand | AC2500V |
This manufacturing record covers the production of 1000 single-layer Aluminum PCBs in panel format. Each panel measures 732 by 10 mm and has a 2 mm overall thickness, built on a base with 1.0W thermal conductivity and 1 oz copper. The design specifies 10/10 mil minimum track and spacing, holes no smaller than 1.5 mm, white solder mask, black silkscreen, and HASL Lead Free finish, while satisfying AC2500V voltage requirements. The distinctive narrow aspect ratio called for focused execution in lamination and heat dissipation control.
Thermal insulation lamination was conducted to bond the layers effectively while preserving the aluminum's heat transfer capabilities. Circuit imaging, etching, and solder mask application followed, with particular care to avoid any distortion across the extended panel length. The HASL Lead Free coating provided a reliable surface suitable for customer assembly.
Batch AOI inspection together with electrical testing verified full compliance and quality consistency. The production was completed successfully within 2.5 days.
Discover how AIVON manufactures HASL Aluminum PCBs, including aluminum substrate fabrication with HASL surface finishing, thermal performance requirements, manufacturing challenges, and real production experience from customer orders.
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| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| ALU-20260727-042 | Aluminum PCB | 2 | 30.1 x 49.91 | White | HASL Lead Free | 120 | View detail |
| ALU-20260715-003 | Aluminum PCB | 1 | 482 x 44 | Black | HASL Lead Free | 5 | View detail |
| ALU-20260531-057 | Aluminum PCB | 1 | 378.5 x 220.5 | Black | HASL Lead Free | 125 | View detail |
