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HASL Aluminum PCB Production Record #ALU-20260531-057

Aluminum PCB 1 Layers HASL Lead Free 1.0W Small Volume
Start Aluminum PCB Quote

PCB Specifications

Parameter Value Parameter Value
PCB Type Aluminum PCB Quantity 125 pcs
Layers 1 Layers Board Type Panel PCB
Dimensions 378.5 x 220.5 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 10/10mil
Surface Finish HASL Lead Free Min Hole Size 1.5mm↑
Solder Mask Black Silkscreen White
Thermal Conductivity 1.0W Voltage Withstand AC2500V

Manufacturing Timeline

Order Created
May 05 00:52
Files Ready
May 05 00:52
Engineering Review Completed
May 05 13:47
Payment down
May 05 20:44
Production Started
May 05 20:45
Production Completed
May 16 21:06
Progress: 0/6
Engineering Review time: 2.4 h
Production time: 11.1d With Engineering Questions

Logistics Information

Production Completed→Shipping : 15.0d
Carrier
DHL
Destination
BRAZIL
Shipping Method
Express Air
Shipping Time
May 31 20:07

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Metal Base Preparation
04
Circuit Imaging & Etching
05
Thermal Insulation Lamination
06
Solder Mask Application
07
Molten Solder Coating
08
Hot Air Leveling
09
Heat Dissipation Control
10
Electrical Testing

Manufacturing Summary

This single-layer aluminum PCB measured 378.5 × 220.5 mm with 1.6 mm thickness and used GL12-T/P A2 base material rated at 1.0 W/m·K thermal conductivity. Produced as 500 pieces in 4×1 panels for 125 sets, the order featured 1 oz copper, lead-free HASL surface finish, black solder mask on the top side only, and white silkscreen. Minimum holes were 1.5 mm with standard 10 mil line/space, and the 2-day schedule included 100% AOI inspection together with mechanical routing. The design also carried an AC2500V withstand rating and IPC Class 2 consideration.

 

DFM review clarified outline and feature consistency. Large circles on the inner and outer outline layers did not match the corresponding drill sizes, so all dimensional references followed the drill data to prevent routing conflicts. Silkscreen-layer circles at the indicated locations were confirmed as non-drill elements and excluded from the drill program. These decisions avoided potential broken holes or unintended openings while preserving the intended aluminum board outline.

 

Confirmed drill prioritization and silkscreen interpretation were implemented prior to production. The boards achieved consistent HASL thickness consistency on aluminum within the accelerated timeline. Full electrical test reports, quality certificates, and outgoing inspection documentation accompanied the shipment, confirming the panels met the specified thermal, mechanical, and electrical requirements.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
ALU-20260524-021 Aluminum PCB 1 130 x 240 Warm White HASL Lead Free 20 View detail
ALU-20260420-036 Aluminum PCB 1 240 x 135 White HASL Lead Free 200 View detail
ALU-20260418-057 Aluminum PCB 1 36.9 x 36.73 White HASL Lead Free 200 View detail

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