2 Layer FR4 PCB Production Record #FR4-20260403-027
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | FR4 PCB | Quantity | 15 pcs |
| Layers | 2 Layers | Board Type | Panel PCB |
| Dimensions | 161.5 x 177.5 mm | Copper Weight | 1oz |
| Thickness | 1.6 mm | Min Track / Spacing | 6/6mil↑ |
| Surface Finish | HASL Lead Free | Min Hole Size | 0.3mm↑ |
| Solder Mask | Green | Silkscreen | White |
| Stack-up | Default | Impedance Control | No |
This 2-layer FR-4 board measured 161.5 × 177.5 mm with 1.6 mm thickness, TG150 material, and 1 oz copper on both sides. Produced as 30 pieces in 1×2 panels for 15 sets, the order used lead-free HASL surface finish, green solder mask, and white silkscreen. Line/space remained at standard 6 mil with 0.3 mm minimum holes, and the 1-day schedule included 100% flying probe testing together with routing separation.
DFM review addressed two key layout points. Arrow-indicated features showed half-hole designs, yet the order documentation did not specify whether castellated processing was required; this was clarified to determine plating and routing intent. Multiple silkscreen characters overlapped pads, creating potential interference with soldering; the recommendation to remove text from pad surfaces was confirmed to preserve solderability.
Confirmed castellated hole attributes and silkscreen adjustments were implemented prior to production. The short-turn boards achieved consistent lead-free HASL coverage within the accelerated timeline. Full electrical test reports, quality certificates, and outgoing inspection documentation accompanied the shipment, confirming the panels met the specified mechanical and electrical requirements.
Discover how AIVON manufactures 2 Layer FR4 PCBs, including double-sided circuit structures, reliable through-hole fabrication processes, manufacturing challenges, and real production experience from customer orders.
Real Engineering Queries (EQ) and DFM issues for 2 Layer FR4 PCB (double-sided boards) from actual production reviews. Learn how to avoid common problems with via treatment, silkscreen on pads, solder mask openings, hole attributes, board edge clearance, and other frequent design pitfalls.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| FR4-20260731-032 | FR4 PCB | 2 | 100 x 120 | Black | HASL Lead Free | 5 | View detail |
| FR4-20260730-005 | FR4 PCB | 2 | 168 x 107 | Green | HASL with Lead | 5 | View detail |
| FR4-20260727-018 | FR4 PCB | 2 | 44.8 x 57 | Matte Black | HASL Lead Free | 20 | View detail |
