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4 Layer FR4 PCB Production Record #FR4-20260403-059

FR4 PCB 4 Layers ENIG (Immersion Gold) 0.2mm vias Small Volume
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PCB Specifications

Parameter Value Parameter Value
PCB Type FR4 PCB Quantity 75 pcs
Layers 4 Layers Board Type Panel PCB
Dimensions 108.6 x 275.6 mm Copper Weight 1oz
Thickness 1.6 mm Min Track / Spacing 5/5mil
Surface Finish ENIG (Immersion Gold) Min Hole Size 0.2mm
Solder Mask Red Silkscreen White
Stack-up Default Impedance Control No

Manufacturing Timeline

Order Created
Mar 26 05:31
Files Ready
Mar 26 05:31
Engineering Review Completed
Mar 27 13:35
Payment down
Mar 27 11:56
Production Started
Mar 27 13:35
Production Completed
Apr 03 03:39
Progress: 0/6
Engineering Review time: 1.2d
Production time: 6.6d With Engineering Questions

Logistics Information

Production Completed→Shipping : 0.6d
Carrier
FedEx IP
Destination
UNITED STATES OF AMERICA
Shipping Method
Express Air
Shipping Time
Apr 03 16:47

Key Manufacturing Processes

01
Engineering Review
02
Material Preparation
03
Inner Layer Imaging
04
Circuit Imaging & Etching
05
Layer Stack Alignment
06
High Pressure Lamination
07
Solder Mask Application
08
Electroless Nickel Deposition
09
Immersion Gold Deposition
10
Electrical Testing

Manufacturing Summary

This 4-layer FR-4 board (108.6 × 275.6 mm, 1.6 mm thick, TG170, 1 oz copper on both sides) was produced in a 1×5 panel format for a total of 375 pieces. With a minimum line/space of 5 mil and 0.2 mm holes, the design stayed within standard geometry while incorporating immersion gold surface finish and beveled gold fingers. The red solder mask and white silkscreen were applied with precise registration, and the panel utilized 2.54 mm process edges with controlled routing slots.

 

During DFM review, several clarifications were required for reliable execution. Non-plated slots specified at 0.5 mm finished size were confirmed for 0.55 mm control to account for material behavior without copper plating. Outer-layer traces extending beyond the board outline were trimmed post-routing to prevent exposed copper at cut edges. Gold finger areas required confirmation of beveling and corresponding solder mask window openings per provided reference images, along with adjusted process edge spacing to maintain panel integrity. All adjustments were implemented prior to production release, ensuring dimensional stability and functional compliance.

 

Production completed within the 4-day delivery window with 100% flying probe testing. The combination of TG170 material, immersion gold, and precise gold finger bevel and mask window control delivered consistent plating adhesion and edge quality across the full batch. Final boards met all electrical and mechanical specifications with no yield loss from the addressed engineering points.

Real Production Records

Order ID PCB Type Layers Dimensions Solder Mask Surface Finish Quantity Action
FR4-20260630-014 FR4 PCB 2 126 x 145 Green ENIG (Immersion Gold) 10 View detail
FR4-20260605-042 FR4 PCB 4 65 x 100 Green HASL Lead Free 5 View detail
FR4-20260605-041 FR4 PCB 4 66.04 x 54.1 Green HASL Lead Free 5 View detail

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