4 Layer Rogers PCB Production Record #ROG-20220330-0173
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Rogers PCB | Quantity | 5 pcs |
| Layers | 4 Layers | Board Type | Single PCB |
| Dimensions | 34 x 16 mm | Copper Weight | 1oz |
| Thickness | 1.6 mm | Min Track / Spacing | 8/8mil↑ |
| Surface Finish | HASL Lead Free | Min Hole Size | 0.25mm |
| Solder Mask | Green | Silkscreen | White |
| Material Type | Rogers/RO4003C |
This order required fabrication of five 4-layer Rogers PCBs built on RO4003C material. The compact single boards measured 34 × 16 mm, finished at 1.6 mm thickness with 1 oz copper weight, 8/8 mil standard traces, and 0.25 mm minimum holes. Green solder mask, white silkscreen, and HASL Lead Free surface finish were applied to support reliable assembly in high-frequency circuits.
We began with dedicated Rogers material preparation followed by inner layer imaging, etching, and precise stack alignment. High-pressure lamination and low-loss material processing maintained dielectric consistency across the small formats. Subsequent solder mask application, molten solder coating, and hot air leveling produced uniform surfaces without bridging on the tight board outlines.
The full sequence, spanning 17.6 days, allowed thorough verification at every stage. All five boards passed electrical testing without rework, confirming stable performance and consistent layer registration for this Rogers PCB run.
Discover how AIVON manufactures 4 Layer Rogers PCBs, including multilayer high-frequency structures, material compatibility control, signal integrity requirements, manufacturing challenges, and real production experience from customer orders.
Master troubleshooting common Rogers PCB manufacturing challenges including drilling defects, plating adhesion, delamination, and CTE mismatch. Learn practical solutions, process adjustments, and DFM tips to improve yield for high-frequency RO4000, RO4350B, and PTFE-based boards.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| ROG-20251219-001 | Rogers PCB | 4 | 53 x 81 | None | ENIG (Immersion Gold) | 10 | View detail |
| ROG-20250827-0094 | Rogers PCB | 4 | 43.31 x 17.55 | None | ENIG (Immersion Gold) | 5 | View detail |
| ROG-20230422-0073 | Rogers PCB | 4 | 38 x 38 | Green | Bare Copper | 50 | View detail |
