2 Layer FR4 PCB Production Record #FR4-20250802-0055
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | FR4 PCB | Quantity | 15 pcs |
| Layers | 2 Layers | Board Type | Single PCB |
| Dimensions | 330 x 115 mm | Copper Weight | 4oz |
| Thickness | 1.6 mm | Min Track / Spacing | 10/10mil |
| Surface Finish | HASL Lead Free | Min Hole Size | 0.3mm↑ |
| Solder Mask | Matte Green | Silkscreen | White |
| Stack-up | Custom | Impedance Control | No |
This order consisted of 15 pieces of 2-layer FR4 PCBs with 4 oz copper weight, measuring 330 x 115 mm and built on 1.6 mm thick material. The substantial copper thickness called for specialized processing, including thick copper electroplating and controlled copper etching, to accurately define the 10/10 mil track and spacing on this scale. These steps ensured the heavy copper features maintained integrity throughout fabrication of the single PCBs.
We selected appropriate base materials for the custom stackup before proceeding to circuit imaging. Matte green soldermask and white silkscreen were applied, followed by lead-free HASL surface finish using molten solder coating and hot air leveling. This combination supports robust performance in applications requiring high current carrying capacity.
Final electrical testing confirmed full functionality across all 15 boards. The manufacturing process was executed over 5.2 days, yielding consistent results that align with the customer's specifications for these heavy copper PCBs.
Discover how AIVON manufactures 2 Layer FR4 PCBs, including double-sided circuit structures, reliable through-hole fabrication processes, manufacturing challenges, and real production experience from customer orders.
Real Engineering Queries (EQ) and DFM issues for 2 Layer FR4 PCB (double-sided boards) from actual production reviews. Learn how to avoid common problems with via treatment, silkscreen on pads, solder mask openings, hole attributes, board edge clearance, and other frequent design pitfalls.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| FR4-20260731-032 | FR4 PCB | 2 | 100 x 120 | Black | HASL Lead Free | 5 | View detail |
| FR4-20260730-005 | FR4 PCB | 2 | 168 x 107 | Green | HASL with Lead | 5 | View detail |
| FR4-20260727-018 | FR4 PCB | 2 | 44.8 x 57 | Matte Black | HASL Lead Free | 20 | View detail |
