| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Rigid-Flex PCB | Quantity | 5 pcs |
| Layers | 6 Layers | Board Type | Single PCB |
| Dimensions | 106.5 x 24 mm | Copper Weight | 1OZ |
| Thickness | 1.6 mm | Min Track / Spacing | 4/4mil |
| Surface Finish | ENIG (Immersion Gold) | Min Hole Size | 0.3mm↑ |
| Solder Mask | Green | Silkscreen | White |
Production of this 6-layer rigid-flex PCB centered on five units with dimensions of 106.5 x 24 mm and 1.6 mm thickness. The stack used 1 oz copper throughout with a tighter 4/4 mil trace and spacing requirement, green soldermask, white silkscreen, and immersion gold ENIG finish. These parameters, combined with the rigid-flex transitions on a narrow board, dictated careful PCB material selection and registration control from the start.
Layer stack alignment, flex-rigid lamination, and high-pressure consolidation were performed to ensure stable bonding at the material interfaces. Controlled depth routing defined the flexible zones accurately, after which dynamic flex reliability testing subjected each board to repeated bend cycles. Subsequent electrical testing verified net continuity and impedance stability across all five panels.
The 10.3-day manufacturing run delivered consistent results tailored to the low-volume order and its mechanical demands. Every process step from inner layer imaging through final electroless nickel and immersion gold deposition was executed to match the specified tolerances for long-term reliability in rigid-flex applications.
Advanced 6-layer rigid-flex constructions combine mechanical stability with dynamic flexing capability for demanding electronic applications.
Navigate the full lifecycle of Rigid-Flex PCB Manufacturing. From solving high-density thermal challenges to scaling from prototype to production, master the tech and strategies for modern electronics.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| RFP-20260708-046 | Rigid-Flex PCB | 6 | 205 x 20 | Green | ENIG (Immersion Gold) | 125 | View detail |
| RFP-20260127-036 | Rigid-Flex PCB | 6 | 149.1 x 209.3 | Green | ENIG (Immersion Gold) | 25 | View detail |
| RFP-20251208-0053 | Rigid-Flex PCB | 6 | 55 x 25.5 | Matte Black | ENIG (Immersion Gold) | 80 | View detail |