| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Rigid-Flex PCB | Quantity | 50 pcs |
| Layers | 4 Layers | Board Type | Single PCB |
| Dimensions | 28 x 18.5 mm | Copper Weight | 1OZ |
| Thickness | 0.3 mm | Min Track / Spacing | 3/3mil |
| Surface Finish | ENIG (Immersion Gold) | Min Hole Size | 0.1mm |
| Solder Mask | Black | Silkscreen | White |
This production record covers 50 pieces of 4-layer rigid-flex PCB, each measuring 28 × 18.5 mm and built to a total thickness of 0.3 mm. The design required 3/3 mil trace and spacing, 0.1 mm minimum hole size, blind vias, and 1 oz copper on all layers. These features, combined with the thin cross-section, called for precise material preparation, inner layer imaging, and controlled etching to maintain registration and electrical integrity throughout the rigid and flex zones.
Layer stack alignment was followed by flex-rigid lamination under high pressure to ensure reliable bonding at the transition areas. Black soldermask and white silkscreen were applied prior to electroless nickel deposition and immersion gold plating, producing a uniform ENIG surface finish. Controlled depth routing then defined the final outline while protecting the flexible sections.
Dynamic flex reliability testing and 100 % electrical testing verified performance under repeated bending and confirmed impedance stability. The 5-day manufacturing cycle allowed careful validation at each critical step, resulting in consistent quality across the full lot and meeting the mechanical and electrical demands of this thin rigid-flex configuration.
Discover how AIVON manufactures 4 Layer Rigid-Flex PCBs, including rigid and flexible layer integration, mechanical reliability requirements, fabrication processes, manufacturing challenges, and real production experience from customer orders.
Master the complexities of Rigid-Flex PCB Design with this 2,500-word guide. Explore stack-up symmetry, bend radius calculations, via optimization, and cost-effective manufacturing strategies.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| RFP-20260626-0002 | Rigid-Flex PCB | 4 | 100 x 106.01 | Green | ENIG (Immersion Gold) | 5 | View detail |
| RFP-20260608-0005 | Rigid-Flex PCB | 4 | 22.15 x 97.92 | Green | ENIG (Immersion Gold) | 20 | View detail |
| RFP-20260606-0038 | Rigid-Flex PCB | 4 | 180 x 120 | Black | ENIG (Immersion Gold) | 5 | View detail |