| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Rigid-Flex PCB | Quantity | 15 pcs |
| Layers | 4 Layers | Board Type | Single PCB |
| Dimensions | 47.45 x 69.86 mm | Copper Weight | 1OZ |
| Thickness | 1.2 mm | Min Track / Spacing | 4/4mil |
| Surface Finish | ENIG (Immersion Gold) | Min Hole Size | 0.25mm |
| Solder Mask | Matte Black | Silkscreen | White |
This production record covers 15 four-layer rigid-flex PCBs built to 47.45 × 69.86 mm dimensions and 1.2 mm finished thickness. With 4/4 mil minimum trace and spacing on 1 oz copper, the circuit geometry demanded exact inner-layer imaging and etching to preserve signal integrity across both rigid and polyimide flex zones. Material preparation, layer-stack alignment, and flex-rigid lamination were sequenced to prevent delamination while maintaining the required bend radius.
Matte black solder mask was applied uniformly before electroless nickel and immersion gold ENIG deposition, delivering a flat, solderable surface without nickel over-etch. Controlled-depth routing accurately defined the rigid-flex transition areas. Dynamic flex reliability testing and full electrical testing confirmed continuity and isolation after 28 days of controlled processing, ensuring every board met the mechanical and electrical criteria before shipment.
Discover how AIVON manufactures 4 Layer Rigid-Flex PCBs, including rigid and flexible layer integration, mechanical reliability requirements, fabrication processes, manufacturing challenges, and real production experience from customer orders.
Master the complexities of Rigid-Flex PCB Design with this 2,500-word guide. Explore stack-up symmetry, bend radius calculations, via optimization, and cost-effective manufacturing strategies.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| RFP-20260626-0002 | Rigid-Flex PCB | 4 | 100 x 106.01 | Green | ENIG (Immersion Gold) | 5 | View detail |
| RFP-20260608-0005 | Rigid-Flex PCB | 4 | 22.15 x 97.92 | Green | ENIG (Immersion Gold) | 20 | View detail |
| RFP-20260606-0038 | Rigid-Flex PCB | 4 | 180 x 120 | Black | ENIG (Immersion Gold) | 5 | View detail |