4 Layer Rigid-Flex PCB Production Record #RFP-20240925-0052
| Parameter | Value | Parameter | Value |
|---|---|---|---|
| PCB Type | Rigid-Flex PCB | Quantity | 2000 pcs |
| Layers | 4 Layers | Board Type | Panel PCB |
| Dimensions | 100 x 210 mm | Copper Weight | 1OZ |
| Thickness | 1 mm | Min Track / Spacing | 6/6mil↑ |
| Surface Finish | ENIG (Immersion Gold) | Min Hole Size | 0.2mm |
| Solder Mask | Green | Silkscreen | None |
For this order, we manufactured 2000 panels of 4-layer rigid-flex PCBs, each panel sized at 100 by 210 millimeters. The boards incorporate 1 oz copper on a 1 mm overall thickness, following conventional 6/6 mil minimum track and spacing with 0.2 mm hole diameters. Application of green solder mask and immersion gold ENIG finish completed the surface requirements, calling for specialized handling during the rigid-to-flex transition zones.
The production sequence included careful layer stack alignment, flex-rigid lamination, and high pressure bonding to achieve stable multilayer construction without delamination risks. Controlled depth routing separated the rigid and flex areas precisely. Dynamic flex reliability testing confirmed the boards could withstand repeated bending cycles, supporting product longevity in end-use environments.
Throughout the 41-day build, batch AOI inspection, electrical testing, and yield management maintained high consistency across the entire quantity. This methodical execution delivered reliable rigid-flex circuits tailored to the customer's specifications.
Discover how AIVON manufactures 4 Layer Rigid-Flex PCBs, including rigid and flexible layer integration, mechanical reliability requirements, fabrication processes, manufacturing challenges, and real production experience from customer orders.
Master the complexities of Rigid-Flex PCB Design with this 2,500-word guide. Explore stack-up symmetry, bend radius calculations, via optimization, and cost-effective manufacturing strategies.
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| RFP-20260626-0002 | Rigid-Flex PCB | 4 | 100 x 106.01 | Green | ENIG (Immersion Gold) | 5 | View detail |
| RFP-20260608-0005 | Rigid-Flex PCB | 4 | 22.15 x 97.92 | Green | ENIG (Immersion Gold) | 20 | View detail |
| RFP-20260606-0038 | Rigid-Flex PCB | 4 | 180 x 120 | Black | ENIG (Immersion Gold) | 5 | View detail |
