Typical Specification Range
| Parameter | Typical Range |
|---|---|
| Layer count | 4 layers |
| Material type | FR-4, High Tg FR-4 |
| Surface finish | ENIG, OSP, Immersion Tin |
| Thickness | 0.4mm to 3.2mm |
| Solder mask | Green, black, red, white, yellow, blue, purple |
| Copper thickness | 0.5oz to 2oz |
| Special features | Blind microvias, stacked vias, fine pitch lines |
Manufacturing Process Insights
Sequential Lamination: Inner core is laminated first. Outer layers add through controlled press cycles with prepreg.
Laser Drilling: UV and CO2 lasers create microvias. Plasma desmear follows to clean via walls.
Plating Logic: Direct metallization and electrolytic copper fill microvias uniformly. Current density is tightly controlled.
Surface Finish: ENIG is preferred for fine pitch assembly reliability.
Registration control and via inspection mitigate risks throughout the process.
Manufacturing Order Profile
| Order Quantity | Order Proportion | Estimated Price Level | Typical Lead Time |
|---|---|---|---|
| Prototype (<=30 pcs) | 69% | From $180 | From 7 days |
| Small volume (30-200 pcs) | 22% | From $220 | From 8 days |
| Mass production (>200 pcs) | 9% | From $330 | From 8 days |
Manufacturing Challenges & Process Optimization
Design Considerations
Related Products
Common Applications
PCB Solution for Industrial Control
AIVON engineers rugged PCBs for industrial control systems demanding unwavering reliability in harsh environments. Featuring high-Tg materials, heavy copper, and conformal coatings, our solutions withstand extreme heat and vibration. We ensure superior signal integrity and long-term stability for PLCs, robotics, and drives, maximizing your operational uptime.
PCB Solution for Automotive Electronics
AIVON automotive electronics PCBs are designed for demanding vehicle environments. They withstand extreme temperatures, vibration, and harsh conditions, supporting ECUs, ADAS, infotainment, and EV modules. Featuring multilayer, rigid-flex, and high-frequency designs, AIVON PCBs meet IATF 16949 standards for safe and reliable automotive performance.
PCB Solution for Transportation
Ensure uncompromising safety with our automotive-grade PCBs, compliant with stringent industry standards. Engineered for EVs, ECUs, and railway signaling, our boards withstand extreme vibration and thermal shock. We deliver the rugged reliability and precision required for mission-critical transportation electronics.
View More Engineering Resources
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