Typical Specification Range
| Parameter | Typical Range |
|---|---|
| Layer count | 1-2 layers |
| Material type | Aluminum substrate with dielectric film |
| Surface finish | OSP |
| Thickness | 0.8mm to 3.0mm |
| Solder mask | White |
| Copper thickness | 1oz to 3oz |
| Special features | Thermal vias, edge protection, aluminum base heatsinking |
Manufacturing Process Insights
OSP aluminum PCB production starts with lamination of aluminum base to dielectric and copper foil under controlled pressure.
Drilling uses specialized parameters to prevent metal smear and burring at interfaces.
Copper plating follows with enhanced cleaning to ensure reliable PTH connections before solder mask.
OSP is applied after mask to create thin organic layer on copper pads. Edge protection prevents galvanic corrosion between aluminum and copper.
Process controls focus on minimizing aluminum oxidation and verifying OSP film uniformity for consistent solderability.
Manufacturing Order Profile
| Order Quantity | Order Proportion | Estimated Price Level | Typical Lead Time |
|---|---|---|---|
| Prototype (<=30 pcs) | 51% | From $1 | From 1 day |
| Small volume (30-200 pcs) | 28% | From $20 | From 1 day |
| Mass production (>200 pcs) | 21% | From $70 | From 1 day |
Manufacturing Challenges & Process Optimization
Design Considerations
Related Products
Common Applications
PCB Solution for Power Supply
Maximize power density and safety with AIVON’s specialized power supply PCBs. Engineered to handle high currents and thermal loads, our designs feature thick copper, thermal vias, and strict high-voltage isolation. We ensure superior efficiency and robust stability for applications ranging from chargers to industrial converters.
PCB Solution for Industrial Control
AIVON engineers rugged PCBs for industrial control systems demanding unwavering reliability in harsh environments. Featuring high-Tg materials, heavy copper, and conformal coatings, our solutions withstand extreme heat and vibration. We ensure superior signal integrity and long-term stability for PLCs, robotics, and drives, maximizing your operational uptime.
PCB Solution for LED Lighting
Maximize LED performance with our specialized metal-core PCBs (MCPCBs), engineered for superior thermal management in high-power lighting systems. We ensure extended lifespans for commercial applications, while our versatile flexible PCBs enable innovative, complex geometries. Achieve peak efficiency and design freedom with our advanced solutions.
Real Production Records
| Order ID | PCB Type | Layers | Dimensions | Solder Mask | Surface Finish | Quantity | Action |
|---|---|---|---|---|---|---|---|
| Loading... | |||||||
View More Engineering Resources
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